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LGP1200/1200/2×75/100PL-E Automatic mixing and injection system

  • Model: LGP1200/1200/2×75/100PL-E
  • Mixer Capacity: 1200L
  • Agitator Capacity: 1200L
  • Screw Feeder Power: 11KW
  • Water Supply Tank capacity: 950L
  • Grouting Pump (2×1set) Model: LGH75/100PI-E

  • Automatic mixing and injection system
  • Automatic mixing and injection station
  • Automatic grouting and mixing machine
  • grouting and mixing plant
  • grouting and mixing station
  • grouting and mixing system
Grouting Plant
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Customized Service

Phone/Wechat

+86-18538591025

Whatsapp

+86-18538591025

Email

sales@leadcrete.com

ADDRESS

Xisihuan Ring-Road East, Tielu, Xiliu Lake sub-district, Zhongyuan District, Zhengzhou, Henan China

■Introduction
 Description:
LGP1200/1200/2×75/100PL-E Automatic Mixing and Injection System integrates three core modules: a mixer, an agitator, and two grouting pumps. It utilizes high-speed vortex mixing technology to achieve rapid and homogeneous mixing of materials. Its working principle is as follows: water and cement form a uniform slurry within 30-60 seconds through the vortex mixing chamber, which is then delivered to the grouting pumps to complete continuous grouting operations. Equipped with an intelligent distributor and PLC control system, the system can flexibly adjust the ratio of water, cement, and additives, and supports automatic material preparation according to preset formulas, effectively improving construction efficiency by over 30%.


automatic grouting and mixing system


Automatic grouting plant manufacturer


fully automatic grout mixer with pump


fully automatic grout plant


LGP1200/1200/2×75/100PL-E Automatic mixing and injection system structure:

1 - 1200L Mixer compartment  

2 - Water tank compartment 
3 - 1200L Agitator compartment 
4 - Grout pump compartment 
5 -  Command and control panel compartment 
6 - Compressor compartment

Automatic mixing and injection system structure

benefits of automatic mixing and injection system


 Application:

1. Subway and Tunnel Engineering: Synchronous grouting for shield tunnels, backfilling behind tunnel segments

2. High-Speed ​​Railway Foundation Reinforcement: Grouting of ballastless track base slabs, roadbed settlement treatment

3. Hydraulic and Hydropower Engineering: Dam curtain wall seepage prevention, aqueduct joint sealing

4. Mining Engineering: Goaf filling, roadway surrounding rock reinforcement

5. Building Engineering: Foundation grouting for super high-rise buildings, diaphragm wall joint treatment

Automatic mixing and injection system application


 Features:

1200L Mixer

1. 3 sets of weighting units, enabling quantitative feeding of different materials

2. High-speed Colloidal Grout Mixer

3. Add an auxiliary impeller to achieve three-dimensional stirring, making material mixing more uniform and efficient

4. Main pipeline valves are all pneumatic valves 

Automatic grout system


Water tank

1. High and low-level sensors for automatic water addition

2. Two-time water addition to achieve a more accurate water dosage

3. Built-in external additive tank for mixing 3 materials

Automated Grout Mixing and Pumping Equipment


1200L Agitator

1. Low-speed stirring to prevent the slurry from settling and solidifying

2. Agitator has an automatic cleaning function

3. Two slurry outlets can be selected as needed

Automated Grout Equipment


Grout Pump

1. Compact structure

2. Single cylinder and double acting type, with continuous pumping and small pressure fluctuation, Uniform slurry

3. Fewer spare parts ensure low maintenance costs

Vertical grouting pump details


Command and control panel

1. Easy to operate and maintain

2. Two modes of operation: fully automatic mode and manual mode

3. The proportion of materials in the formula can be adjusted freely

4. Realize automatic configuration and replenishment of materials

5. Flameproof electric cabinet, protection grade IP56

Automatic grout station with screw feeder

■Product Details
1200L agitator

1200L agitator

1200L mixer

1200L mixer

Command and control panel

Command and control panel

Compressor compartment

Compressor compartment

Grout pump

Grout pump

Water tank

Water tank

■Technical Parameters

Name

Data

Model

LGP1200/1200/2×75/100PL-E

Mixer

Capacity (V)

1200L

Mixture capacity

10m3/h

W/C ratio

0.5~1

Agitator

Capacity

1200L

Power

3.0Kw

Circulation pump

Power

22KW

Rate Rev.

1800r/min

Flow

1500L/min

Screw feeder

Power

11KW

Max. delivery volume

20-40t/h

Water supply

Tank capacity

950L

Water pump

50ZX20-30 (4.0KW)

Flow@head

20m3/h@30m

Additive supply

Tank capacity

150L

Additive pump

25SFBX-8 (0.25KW)

Flow@head

2m3/h@8m

Air supply

Air compressor

EV-80 (4.0KW)

Exhaust volume

0.52m3/min

Grouting pump

(2×1set)

Model

LGH75/100PI-E

Piston diameter

100mm

Piston stroke

150mm

Low pressure@Flow

0-50bar@0-75L/min

High pressure@Flow

0-100bar@0-40L/min

Power

11Kw

Dimension(without screw feeder)

4600×2250×2370mm

Weight

4100Kg

Note: We can customize according to your requirements.

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