Injection grout plant (grouting plant/grouting equipment system) is an integrated equipment system for grout preparation and injection in geotechnical engineering, construction and geological disaster management. Its core functions, technical features and application scenarios are as follows:
Core functions and equipment composition
Grout preparation system
Double-shaft mixer: adopts variable frequency speed regulation technology to achieve accurate proportioning of raw materials such as cement, water glass, bentonite, etc. (proportioning accuracy ±1%) to ensure slurry uniformity.
High-speed pulping machine: through the action of centrifugal force (speed ≥1450r/min), the powder is quickly dissolved, and the preparation efficiency is increased by 40% compared with traditional equipment, which is suitable for ultra-fine cement-based slurry.
Automatic batching system: integrated with screw conveyor, electronic scale and PLC controller to realize automatic metering and transportation of raw materials and reduce manual intervention.
High-pressure injection system
Piston pump group: adopts three-cylinder single-acting reciprocating pump (such as SGB6-10 type), with an output pressure of more than 10MPa and a flow rate of 6-10L/s, supporting single-liquid slurry and double-liquid slurry (cement-water glass) injection.
Intelligent control system: real-time monitoring of grouting pressure, flow and cumulative grouting volume, automatic generation of construction records (in compliance with GB/T 50448-2015 specifications), and support for cloud data storage and traceability.
Explosion-proof design: For high-risk environments such as coal mines, the equipment is equipped with explosion-proof motors, intrinsically safe circuits and pressure relief valves to ensure construction safety.

Jet Grout Mixer Plant is an important equipment specially used in jet grouting process. Jet grouting is an advanced foundation treatment and soil improvement technology, which uses high-pressure water flow to cut the soil and simultaneously injects cement slurry or other chemical slurry to fully mix with the in-situ soil to form a columnar consolidation body, thereby achieving the purpose of enhancing foundation strength, reducing settlement, stopping water and preventing seepage, etc.

Injecting cement mortar plant advantages: Versatility: Can be adapted for different grout mixes and injection pressures. Precision: Allows controlled delivery of grout to specific locations. Efficiency: Reduces labor and material waste compared to manual methods. Durability: Enhances the longevity and strength of structures. Cost-Effectiveness: Prevents future repairs by addressing underlying issues early.

High pressure grout mixer plant is a kind of equipment specially designed for efficient preparation and delivery of high-quality grouting materials, suitable for application scenarios that require high-pressure injection. This type of equipment usually integrates an efficient mixing system and a high-pressure pumping system to ensure that the grouting material is evenly mixed and stably and accurately injected into the target area under high pressure conditions.

A compact cement grouting injection plant is a specialized system designed for efficiently mixing and injecting cement-based grout into soil, rock, or concrete structures for purposes such as ground stabilization, foundation reinforcement, and waterproofing.

A bentonite slurry grout plant is designed to produce, store, and supply bentonite slurry for use in grouting applications, particularly in civil engineering, construction, and foundation projects. Bentonite slurry is a mixture of water and bentonite clay, known for its high viscosity, thixotropic properties, and ability to form a stable, impermeable barrier when hydrated.

A refractory gunning machine is an indispensable tool for maintaining the performance and safety of large steel casting ladles. By selecting the right machine and refractory materials, steelmakers can minimize downtime, reduce maintenance costs, and extend the service life of their ladles.

A refractory gunning machine for repairing the furnace lining of an AOD (Argon Oxygen Decarburization) furnace is a specialized piece of equipment designed to apply refractory materials to the inner walls and components of the AOD furnace for maintenance and repair purposes. These machines are crucial for ensuring the longevity and efficient operation of AOD furnaces, which are widely used in stainless steel production.

Refractory gunning machine for repairing furnace is a device specially designed to spray refractory materials onto the inner lining surface of high temperature furnaces to repair worn, eroded or damaged areas.

Guniting machine for refractory works is a construction equipment specially used for spraying unshaped refractory materials (such as refractory castables, spray coatings) onto the lining of thermal equipment. It is called a gunning machine in the refractory industry.

Our refractory gunning machine is specialized equipment designed specifically for applying refractory materials and castables in refractory repair and installation projects, including the repairing and layering of refractory concrete.

Lightweight Foam Concrete Station Floor Heating System achieves efficient and uniform heating by embedding floor heating pipes in the ground structure and using lightweight foam concrete as the insulation layer and leveling layer. The following is an analysis of the technical principles, system advantages, application scenarios and design points.

A large-capacity lightweight foam concrete making plant is a specialized industrial facility designed for the mass production of foam concrete, a versatile construction material known for its lightweight, thermal insulation, and soundproofing properties. Any need please contact us directly, email address: sales1@leadcrete.com

A foam concrete plant for tunnel void filling is a specialized facility designed to produce foam concrete, a lightweight, highly flowable material used to fill voids in tunnel construction. A foam concrete plant for tunnel void filling offers a versatile, efficient, and sustainable solution for modern tunnel construction. Its ability to adapt to challenging environments, reduce loads, and provide insulation makes it an ideal choice for projects where traditional materials may fall short. As tunneling technology advances, foam concrete is poised to play a pivotal role in enhancing safety, durability, and cost-effectiveness in underground infrastructure.

A foam concrete plant for roof insulation offers a sustainable, cost-effective, and high-performance solution for modern construction needs. Its ability to provide superior insulation while reducing structural load makes it an ideal choice for both new constructions and retrofits. As energy efficiency becomes a priority in building design, foam concrete is poised to play a pivotal role in sustainable roofing systems.

A foam concrete plant for road and bridge construction is a critical investment for modern infrastructure projects. Its ability to produce lightweight, durable, and cost-effective materials makes it indispensable in projects requiring rapid construction, minimal environmental impact, and long-term performance.

Foam concrete plant applications in building construction: Floor and Roof Insulation: Foam concrete is used as a lightweight filling material for roofs and floors, providing thermal insulation and reducing load. Void Filling: Ideal for filling voids in foundations, retaining walls, and tunnels, ensuring structural stability. Lightweight Walls and Partitions: Used in non-load-bearing walls and interior partitions to reduce weight and improve thermal performance. Bridge Abutments and Embankments: Provides lightweight backfill to minimize lateral pressure on retaining structures. Fire Barriers and Soundproofing: Acts as a fire-resistant and sound-dampening layer in walls and ceilings.

Foam concrete plant can be used for Building & Architecture. Through physical or chemical foaming technology, air is uniformly introduced into cement-based slurry to form a porous structure. Its core processes include:
Raw material ratio: cement, fly ash, slag, etc. are used as cementitious materials, and foaming agents, foam stabilizers, admixtures, etc. are added to achieve efficient mixing through a precise metering system.
Foaming system: High-pressure air foaming or chemical foaming technology is used to generate uniform and fine foam, which is fully integrated with the slurry.
Molding and curing: The mixture is injected into the mold through an automated pouring system or directly pumped to the construction site, and the final product is formed through natural curing or steam curing.

We are the manufacturer of CLC light weight brick plant, with more than 20 years of manufacturing experience, we can provide you with high-quality services, CLC light weight brick plant can automatically produce CLC light weight brick on a large scale. CLC (Cellular Lightweight Concrete) is a lightweight porous concrete material produced by physical or chemical foaming process. It has the advantages of light weight, thermal insulation, sound insulation, fire resistance and earthquake resistance. It is widely used in building walls, partitions, floor slabs and other structures.

CLC foam concrete plant is an industrial facility that specializes in the production of foam concrete (foamed lightweight concrete). Foam concrete is a cement-based material that uses a mechanical foaming process to evenly distribute a large number of tiny, closed bubbles in the concrete slurry to form a new type of building material with lightweight, heat preservation, heat insulation, and sound insulation properties. Through a systematic production process, CLC foam concrete plant realizes large-scale industrial production of foam concrete to meet the application needs of engineering fields such as construction, roads, bridges, and tunnels.  

Small refractory pan mixers for sale have characteristics as reasonable structure, good mixing quality, short mixing time, low energy consumption and little noise etc. Small refractory pan mixer is mainly used in the field of small-scale architecture and decoration for mixing refractory, mortar, cement, and feeds etc. It is easy to move and has a small volume.

Refractory pan mixer is specially designed for mixing materials, adopts the principle of reverse turbulence, and uses innovative technologies such as rotation of the bottom disk, high-speed rotor (variable frequency adjustment), and tilting of the mixture, to realize the complex movement trajectory of the material in three-dimensional space.

Refractory cement concrete mixer for high-temperature industrial scenarios: Metallurgical field: used for metallurgical furnace lining, steel packing fireproof layer, can withstand high temperature above 1700℃. Industrial facilities: production resistant to corrosion of ground, reaction tank lining, strong alkali corrosion. Thermal power plant: manufacturing chimney lining, high-temperature pipe protection layer, improving the thermal efficiency of the equipment.

Electric Refractory Pan Mixer With Walking Wheel is mainly used for mixing refractory materials, castable materials, friction materials, chemical materials, precast concrete, sand pulp, bone materials and glass materials, etc.
Application of Steel Factory:
Refractory brick production: mixed magnesium carbon brick, high aluminum brick raw materials, ensure the uniformity of the composition.
Even casting protection slag preparation: precise control of slag powder and carbon particle ratio, improve melting uniformity.
Furnace: rapid mixing of fire-resistant mud, shorten maintenance time.

Electric driven refractory mixer for steel plant is mainly used to accurately mix refractory materials according to the composition, to ensure that the material has excellent corrosion resistance and thermal stability in the high temperature smelting environment.

Concrete shotcrete machine for underground is to transport the premixed dry materials (cement and aggregate) to the nozzle through a pneumatic conveying system, add water to the nozzle and then spray it out. This method is suitable for small-scale or temporary projects. In underground construction, shotcrete machines balance efficiency, safety, and adaptability. Their ability to rapidly apply durable concrete in challenging conditions makes them indispensable for modern tunneling and mining projects.

The pneumatic dry mix gunite machine is a specialized construction tool designed for applying gunite (dry-mix shotcrete) using compressed air. It’s ideal for spraying concrete, mortar, or refractory materials onto surfaces, making it popular in tunneling, slope stabilization, pool construction, and repair work.

High shear speed grout mixer machine is a high speed high shear colloidal grout mixer. It has been designed for use either in conjunction with a conventional paddle mixer and pump or, by virtue of its own built in impeller pump, as a stand-alone mix and place machine. The unit will rapidly and efficiently mix various types of grout which can include cement, bentonite and sand.

Container type cement and water mixing plant cases: Tunneling/Mining: Grouting for ground stabilization or backfilling. Infrastructure Repair: Concrete production for bridges, roads, or dam. Disaster Response: Rapid deployment for temporary housing or emergency repairs. Soil Stabilization: Mixing cement/lime for soil improvement.

Big capacity container cement grout mixers are commonly used on construction sites, tunnel projects or any project that requires large quantities of cement slurry. This equipment is able to efficiently mix cement, sand, additives and water into a uniform cement slurry suitable for pouring into the ground or wall for reinforcement or other construction projects.