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Big capacity grout mixing plant

A Big Capacity Grout Mixing Plant (typically defined as plants with an hourly output exceeding 50m³ or single-batch capacities above 2000L) is designed for large-scale infrastructure projects, mining operations, or industrial applications requiring high-volume, continuous grout production.

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  Content   2025-07-31

Big Capacity Grout Mixing Plant Core Components & Technology:
High-Capacity Mixing System
Dual-Shaft/Planetary Mixers: Forced-action impellers ensure fast, uniform mixing (60-120 rpm), suitable for a variety of formulations, including cement slurry, mortar, and chemical paste.
Batch Sizes: 1500L per cycle (adjustable for smaller batches).
Heating/Cooling: Optional steam/water jackets for temperature-sensitive grouts (e.g., epoxy resins).
Automated Material Handling
Bulk Storage: Cement/bentonite silos (50-200T capacity) with pneumatic or screw conveyors.
Aggregate Bins: Multi-compartment hoppers for sand, gravel, or recycled materials.
Water & Additive Dosing: Flow meters, dosing pumps, and PLC-controlled valves for precision (±1% accuracy).
Continuous Production Design
Multi-Tank System: Primary mixer + buffer tank + storage tank, enabling non-stop operation.
Gravity Discharge: Sloped design or vibrating screens to minimize pump wear.
Pump Integration: Direct coupling to colloidal mills or progressive cavity pumps for high-pressure delivery (up to 100 bar).
Environmental & Safety Features
Dust Control: Baghouse filters (99.9% efficiency) + enclosed conveyors.
Noise Reduction: Acoustic enclosures (≤80dB).
Spill Containment: Bund walls and drainage systems for hazardous materials.

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