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High pressure plunger grout pump

High pressure plunger grout pump delivers compatible cement and bentonite-based mixtures for foundation treatment, tunnel grouting and underground filling. Its hydraulic double-plunger design provides stepless pressure and flow adjustment, allowing delivery to be matched to different injection stages. Powered by a 15 kW motor, the pump has a specified output range of 0–90 L/min and a pressure range of 0–100 bar. The pumping assembly features 85 mm plungers, a 190 mm stroke and ball valves, with a maximum permitted particle size of 8 mm. Two pulsation dampers help moderate delivery fluctuations during operation.

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  Content   2026-09-21

The high-pressure plunger grout pump is specifically designed for heavy-duty grouting operations in sectors such as infrastructure, mining, underground engineering, and foundation reinforcement. It maintains stable, reliable performance even under harsh conditions—such as high-altitude cold environments, dusty open-air sites, or humid, confined underground spaces. Capable of continuous, stable operation without performance degradation, it effectively prevents construction delays caused by equipment failure in projects with tight schedules.

double plunger injection system
double plunger injection system

This grouting equipment utilizes a proven double-acting plunger design—validated by thousands of practical projects—to deliver continuous, stable grout flow with minimal pulsation. This effectively prevents grout segregation and pipeline blockages caused by drastic pressure fluctuations. Compatible with high-viscosity bentonite slurries, cement slurries, cement-sodium silicate dual-component grouts, and other common materials, the pump integrates seamlessly with standard on-site grouting processes without requiring feed system modifications. Its output pressure is precisely adjustable from low to ultra-high ranges, enabling the injection of grout into minute pores, hairline cracks, and dense rock formations that are inaccessible to standard equipment. In critical operations such as tunnel backfilling, micropile foundation reinforcement, and water-sealing/leak plugging, it ensures dense, uniform filling without voids, thereby significantly enhancing the overall structural stability of the finished work.

double plunger grout system
double plunger grout system

Key wear parts—including plunger seals, inlet/outlet valves, and flow distribution components—are manufactured from high-strength reinforced alloys and treated for superior wear resistance; when pumping abrasive media like sand-laden cement slurry, their service life exceeds that of standard cast-iron components by over 40%. The equipment features a centralized control layout with clear operational indicators and externally mounted key components, allowing operators to complete daily inspections, residual grout cleanup, and routine maintenance within 30 minutes, effectively minimizing unplanned on-site downtime. Its compact, skid-mounted design eliminates the need for disassembly during short-distance relocations and facilitates transport and deployment in confined spaces—such as small mine drifts and narrow underground utility galleries—making it an ideal choice for projects in tunnels, mines, and urban renewal sites where large-scale equipment cannot access. Application Scenarios:
– Tunnel lining back-grouting: Eliminates voids between the lining and surrounding rock, preventing stress concentration in the lining.
– Micropiles and foundation reinforcement: Suitable for the renovation of existing structures and the treatment of soft soil foundations.
– Groundwater cutoff and leak sealing: Rapidly seals leakage paths in underground structures.
– Mine shaft and rock drift grouting: Reinforces surrounding rock to prevent tunnel collapse.
– Dam and slope reinforcement: Fills internal cracks and enhances overall anti-sliding stability.

Double plunger injection pump
Double plunger injection pump

We also offer customization options for pressure, flow rate, and auxiliary configurations (such as remote operation modules, explosion-proof components, etc.) to meet regional construction standards and specific on-site operational requirements. If you have inquiries regarding high-pressure plunger grout pumps, please contact us directly at sales@leadcrete.com.

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