Double plunger injection system
Applications of the double-plunger injection system:
Tunneling and underground engineering: Shield tunneling synchronous grouting, pre-support grouting (pipe roofing), and backfill grouting behind tunnel linings; ensures precise control of surface settlement and supports uninterrupted, high-flow continuous operations.
Mining engineering: Underground rock strata water-blocking and reinforcement, and goaf (mined-out area) infill grouting; explosion-proof double-plunger systems operate safely in high-gas environments, significantly reducing the frequency of underground equipment maintenance.
Water conservancy and hydropower engineering: Dam foundation curtain grouting and dam body seepage-proofing/reinforcement; stable high-pressure output ensures grout penetrates fine rock fissures, enhancing the seepage-proof performance of dam foundations.
Specialized engineering: High-pressure jet grouting, precision chemical injection for oil and gas fields, micropile foundation anchoring grouting, and borehole wall stabilization/leak sealing; suitable for a wide range of high-precision, high-pressure injection applications.
The LGM90/100PLD-E double plunger injection pump system combines a vertical, double-acting pumping arrangement with stepless pressure and flow adjustment. It is designed for grout delivery in foundation stabilization, tunnel lining backfill and other specified injection applications.

Powered by a 15 kW motor, the unit provides an output range of 0–90 L/min and a pressure range of 0–100 bar. Its 85 mm plungers operate through a 190 mm stroke. The specified water-to-cement ratio is at least 0.5:1, with a maximum particle size of 8 mm. Connections comprise a 2-inch inlet and a BSP 1.5-inch outlet.
Two pulsation dampers help moderate delivery fluctuations. The hydraulic system includes an accumulator, an oil temperature sensor and a variable flow and pressure valve. Ball valves and a low-wear plunger arrangement complete the pumping assembly.

The skid-mounted unit measures 1,300 × 960 × 1,750 mm and weighs 770 kg. It can be incorporated into a grouting installation with separately selected mixing and holding equipment.
For project planning, confirm the achievable output at your required working pressure. Grout properties, pipeline length, diameter and elevation affect the operating conditions; maximum flow and maximum pressure should not be assumed to occur simultaneously.
Lead Equipment is a professional double plunger injection pump system manufacturer and supplier. Send us your grout formulation, required flow, injection pressure and site layout for equipment recommendations and a quotation. Email address: sales@leadcrete.com