Foundation Grout Injection Plant

Injection grout plant (grouting plant/grouting equipment system) is an integrated equipment system for grout preparation and injection in geotechnical engineering, construction and geological disaster management. Its core functions, technical features and application scenarios are as follows:
Core functions and equipment composition
Grout preparation system
Double-shaft mixer: adopts variable frequency speed regulation technology to achieve accurate proportioning of raw materials such as cement, water glass, bentonite, etc. (proportioning accuracy ±1%) to ensure slurry uniformity.
High-speed pulping machine: through the action of centrifugal force (speed ≥1450r/min), the powder is quickly dissolved, and the preparation efficiency is increased by 40% compared with traditional equipment, which is suitable for ultra-fine cement-based slurry.
Automatic batching system: integrated with screw conveyor, electronic scale and PLC controller to realize automatic metering and transportation of raw materials and reduce manual intervention.
High-pressure injection system
Piston pump group: adopts three-cylinder single-acting reciprocating pump (such as SGB6-10 type), with an output pressure of more than 10MPa and a flow rate of 6-10L/s, supporting single-liquid slurry and double-liquid slurry (cement-water glass) injection.
Intelligent control system: real-time monitoring of grouting pressure, flow and cumulative grouting volume, automatic generation of construction records (in compliance with GB/T 50448-2015 specifications), and support for cloud data storage and traceability.
Explosion-proof design: For high-risk environments such as coal mines, the equipment is equipped with explosion-proof motors, intrinsically safe circuits and pressure relief valves to ensure construction safety.

Grouting plant for ground anchors is essential for stabilizing structures and ensuring the safety and durability of various construction projects. The plant features a high-performance grouting pump, which provides a continuous and reliable flow of grout necessary for secure anchoring. This makes it an ideal solution for projects requiring precise and efficient grouting. The grouting plant for ground anchors boasts robust construction and cutting-edge technology. It is equipped with a powerful pump that delivers consistent pressure and flow, minimizing downtime and ensuring high-quality performance. This plant is particularly suitable for ground anchoring applications in construction, such as retaining walls, slopes, and foundations.

Compact grout mixing plant is a miniaturized equipment designed for efficient and precise preparation of various types of grouting materials. It is particularly suitable for applications with limited space or requiring strong mobility, such as small construction projects, repair projects, local construction in tunnel projects, etc.

A grout plant equipped with a plunger grout pump is specifically designed for applications requiring high pressure and precise control over grout delivery. Plunger pumps are known for their ability to handle abrasive and viscous materials, making them ideal for grouting in construction, mining, and civil engineering projects, including nailing, micropiling, and soil stabilization. The grout plant with a plunger grout pump is now available for sale to the UAE market, providing a robust solution for various construction and mining applications. This advanced equipment is engineered for high efficiency and reliability, making it a perfect fit for large-scale grouting operations. The plunger grout pump ensures a continuous and stable flow of grout, which is essential for the structural integrity of projects.

Diesel grouting plant is a device designed for tunnel grouting work. It uses a diesel engine as a power source to drive the mixing and pumping of grouting materials. Tunnel grouting work involves injecting grouting material into the ground surrounding a tunnel to stabilize the soil, reduce water infiltration, and prevent cave-ins.
The diesel grout plant for tunnel grouting work is powered by a diesel engine to drive the mixer and pump body. The mixer is responsible for mixing cement, water, additives and other grouting materials evenly, while the pump body is responsible for transporting the mixed grouting materials to the designated location of the tunnel.

The cement grouting pump with agitator and vibrator mainly consists of a grouting pump, agitator and vibrator. The agitator is used to mix cement, water and other raw materials into a uniform slurry, and the vibrator is used to prevent the slurry from settling and separating during the grouting process to ensure the grouting quality. The grouting pump is responsible for transporting the mixed slurry to the part that needs grouting.

Anchor injection grout plant is a device or facility specializing in the production of anchor grout. In construction engineering, especially when it involves projects such as geotechnical engineering, tunnel engineering, basic reinforcement, etc., anchor rods are often used to enhance the stability of the structure.

Jet Grouting Plant is a kind of equipment specially used for foundation reinforcement, ground treatment and underground structure construction. It reinforces soil or rock by spraying cement slurry or other chemical solutions at high speed to form a consolidation body with high strength and low permeability. This technology is widely used in improving foundation bearing capacity, controlling settlement, preventing groundwater leakage, etc.

Compaction grout mixing plant is a specialized facility designed to produce the stiff, low-slump grout used in compaction grouting, a geotechnical technique to densify soils and improve ground stability.

Jet grouting mixing plant is an important equipment used for preparing and mixing jet grouting materials, usually used in fields such as foundation reinforcement, tunnel construction, and underground engineering. 
Product features:
Efficiency: Jet grouting mixing plants usually have efficient mixing and preparation capabilities, which can quickly prepare grouting materials that meet engineering requirements.
Automation: Many jet grouting mixing stations are equipped with PLC control systems, supporting manual and fully automatic operation modes to improve operational efficiency and accuracy.
Customization: According to engineering requirements, customized jet grouting mixing stations can be provided to meet the specific requirements of different projects.
Reliability: The jet grouting mixing station is manufactured with high-quality materials and advanced technology to ensure high reliability and durability of the equipment.

The electric grouting station usually integrates the mixer, grouting pump and other equipment to form an overall system. When working, the electric grouting station will first add water, cement and other grouting materials into the mixer for mixing to form a uniform grouting material.

Container type cement and water mixing plant cases: Tunneling/Mining: Grouting for ground stabilization or backfilling. Infrastructure Repair: Concrete production for bridges, roads, or dam. Disaster Response: Rapid deployment for temporary housing or emergency repairs. Soil Stabilization: Mixing cement/lime for soil improvement.

Truck-mounted complete grouting equipment is a type of mobile equipment that integrates various components and functions required for grouting, usually installed on a truck, so that it can be quickly moved and deployed between different working areas.

High pressure grout mixer plant is a kind of equipment specially designed for efficient preparation and delivery of high-quality grouting materials, suitable for application scenarios that require high-pressure injection. This type of equipment usually integrates an efficient mixing system and a high-pressure pumping system to ensure that the grouting material is evenly mixed and stably and accurately injected into the target area under high pressure conditions.

In Saudi Arabia, grout mixing plants are essential for various construction and infrastructure projects where strong, durable connections between structures or the filling of gaps are required. These plants are designed to efficiently mix water, cement, sand, and sometimes additives to create a consistent grout mixture that can be pumped or applied to the site.

Compact 3 in 1 grout equipment is a device that includes grout mixer, grout agitator, and grout pump in one frame, it plays an important role in many engineering fields due to its versatility, compact structure, easy operation and high performance. High speed vortex mixer ensures mix quickly and evenly. Water, cement or bentonite is quickly mixed into homogeneous slurry. Then the mixed slurry was delivered to the agitator. Grout pump injects from the mixing drum (storage tank). This ensures a continuous mixing and grouting operations

Diesel grout plant excels in the following fields:
Civil engineering: infrastructure construction such as bridges, tunnels, and highways, especially in areas far from the urban power grid.
Mining engineering: operations such as mine support and rock reinforcement, especially in underground mining environments.
Hydraulic engineering: construction and maintenance of water conservancy facilities such as dams, reservoirs, and embankments, especially in large projects such as hydropower stations.
Geological disaster control: slope protection, landslide control, etc., especially in remote areas where it is difficult to access the power grid.
Marine engineering: foundation construction of offshore facilities such as offshore platforms and wind farms.

A compact cement grouting injection plant is a specialized system designed for efficiently mixing and injecting cement-based grout into soil, rock, or concrete structures for purposes such as ground stabilization, foundation reinforcement, and waterproofing.

A bentonite slurry grout plant is designed to produce, store, and supply bentonite slurry for use in grouting applications, particularly in civil engineering, construction, and foundation projects. Bentonite slurry is a mixture of water and bentonite clay, known for its high viscosity, thixotropic properties, and ability to form a stable, impermeable barrier when hydrated.

Foundation grouting stations are widely used in various projects that require grouting reinforcement, such as foundation grouting of buildings, bridges, tunnels, subways and other projects. It can effectively fill soil pores, improve the bearing capacity and stability of the foundation, and thus enhance the overall structural strength of the building. In addition, foundation grouting stations also play an important role in projects such as concrete structure reinforcement, crack repair and steel bar planting.

In the complex structural system of the shield tunneling machine, the grouting equipment is an indispensable part. It is mainly used to fill the gap between the pipe segment and the tunnel to prevent ground collapse and other potential hazards.

Injecting cement mortar plant advantages: Versatility: Can be adapted for different grout mixes and injection pressures. Precision: Allows controlled delivery of grout to specific locations. Efficiency: Reduces labor and material waste compared to manual methods. Durability: Enhances the longevity and strength of structures. Cost-Effectiveness: Prevents future repairs by addressing underlying issues early.

Diesel engine driven dam grouting equipment uses the powerful power of the diesel engine to drive the mixing, storage and pumping system of grouting materials. The equipment can efficiently inject grouting materials (such as cement slurry, cement mortar, etc.) into the cracks, voids or areas that need to be reinforced in the dam, thereby improving the stability and safety of the dam.

High-pressure electric cement grout plants are versatile machines used in a variety of construction and civil engineering projects. They are commonly employed in ground stabilization, where grout is injected into the soil to improve its load-bearing capacity. Additionally, they are used for filling voids in tunnels, dams, and other underground structures. These plants are also essential in the repair and reinforcement of existing structures, such as bridges and buildings, where grout is used to fill cracks and cavities. Their ability to deliver consistent, high-quality grout makes them suitable for both small-scale projects and large infrastructure developments.

Customizable grouting pump station is a specialized equipment used for grouting operations in various industries such as mining, construction and engineering. It is designed to meet specific requirements and can be customized according to user needs.

A grout plant specifically designed for nailing and micropiling applications needs to be versatile, precise, and able to handle the unique requirements of these techniques. Nailing and micropiling involve injecting grout into narrow boreholes or around reinforcement bars (nails) to stabilize soil, rock faces, or enhance the load-bearing capacity of foundations.

Grouting equipment for dam foundation is the key equipment used in dam foundation grouting construction, which ensures the effective and efficient mixing of modern grouting materials.

Jet Grout Mixer Plant is an important equipment specially used in jet grouting process. Jet grouting is an advanced foundation treatment and soil improvement technology, which uses high-pressure water flow to cut the soil and simultaneously injects cement slurry or other chemical slurry to fully mix with the in-situ soil to form a columnar consolidation body, thereby achieving the purpose of enhancing foundation strength, reducing settlement, stopping water and preventing seepage, etc.

Big capacity container cement grout mixers are commonly used on construction sites, tunnel projects or any project that requires large quantities of cement slurry. This equipment is able to efficiently mix cement, sand, additives and water into a uniform cement slurry suitable for pouring into the ground or wall for reinforcement or other construction projects.

Cement grouting mixing system is a professional equipment for preparing cement-based grouting materials. It is widely used in civil engineering, construction engineering, water conservancy engineering and other fields. The system can ensure that the cement slurry is evenly mixed to achieve the required performance indicators such as fluidity and strength, thereby ensuring construction quality and efficiency.