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Cement grouting station equipment

Cement grouting station equipment is a professional equipment used to prepare and transport cement slurry, and is widely used in grouting operations in construction, mining, tunnels, bridges and other projects.

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  Content   2025-02-20

Cement grouting station equipment refers to the machinery and equipment used to mix, store, pump and monitor cement grout during construction or engineering projects.
1. Mixing equipment
Mixing equipment is essential to ensure the uniformity and consistency of cement grout. It usually includes:
Grout mixers: These are machines specifically designed to mix cement, water and other additives to form a uniform grouting mixture. They can be driven by electric motors or diesel engines and have various capacities to meet different project needs.
Agitators: These devices are used to continuously stir the grouting mixture during the mixing process to prevent the material from settling or separating.
2. Storage equipment
Storage tanks or containers are necessary to hold the mixed cement grout before it is pumped to the desired location. These tanks should be made of durable materials that can resist corrosion and wear. They should also have appropriate capacity to ensure a continuous supply of grout during operation.
3. Pumping equipment
Pumping equipment is used to transport the mixed cement grout to the application site. It usually includes:
Grout pumps: These are high-pressure pumps that are able to transport grout to remote or inaccessible locations through pipelines. They may be driven by an electric motor, diesel engine, or hydraulic system.
Piston Pumps: These pumps use a plunger or piston to generate pressure and force grout through the pipe. They are often used in applications that require high-pressure grouting.
4. Monitoring Equipment
Monitoring equipment is essential to ensure the quality and performance of the cement grouting process. It may include:
Flow Meters: These devices measure the rate at which grout flows through the pipe, helping to ensure that the correct amount of grout is delivered.
Pressure Gauges: These instruments monitor the pressure within the grouting system, ensuring that it remains within a safe and effective operating range.
Quality Control Equipment: This may include sample collection and testing equipment to verify the composition and properties of the grouting mixture.
5. Other Features and Considerations
Portability: Some cement grouting station equipment is designed to be portable and can be easily transported to different job sites.
Durability: All equipment should be made of durable materials that can withstand the rigors of the construction environment.
Ease of Maintenance: Equipment should be designed for easy maintenance and repair, with accessible components and clear maintenance instructions.

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Injection grout plant (grouting plant/grouting equipment system) is an integrated equipment system for grout preparation and injection in geotechnical engineering, construction and geological disaster management. Its core functions, technical features and application scenarios are as follows:
Core functions and equipment composition
Grout preparation system
Double-shaft mixer: adopts variable frequency speed regulation technology to achieve accurate proportioning of raw materials such as cement, water glass, bentonite, etc. (proportioning accuracy ±1%) to ensure slurry uniformity.
High-speed pulping machine: through the action of centrifugal force (speed ≥1450r/min), the powder is quickly dissolved, and the preparation efficiency is increased by 40% compared with traditional equipment, which is suitable for ultra-fine cement-based slurry.
Automatic batching system: integrated with screw conveyor, electronic scale and PLC controller to realize automatic metering and transportation of raw materials and reduce manual intervention.
High-pressure injection system
Piston pump group: adopts three-cylinder single-acting reciprocating pump (such as SGB6-10 type), with an output pressure of more than 10MPa and a flow rate of 6-10L/s, supporting single-liquid slurry and double-liquid slurry (cement-water glass) injection.
Intelligent control system: real-time monitoring of grouting pressure, flow and cumulative grouting volume, automatic generation of construction records (in compliance with GB/T 50448-2015 specifications), and support for cloud data storage and traceability.
Explosion-proof design: For high-risk environments such as coal mines, the equipment is equipped with explosion-proof motors, intrinsically safe circuits and pressure relief valves to ensure construction safety.