Grout plant for tunnel project

Diesel driven high pressure jet grouting plant has the advantages of high efficiency, flexibility, wide applicability and environmental protection, and plays an important role in projects such as foundation treatment, deep foundation pit support, and waterproof curtain construction. During use, regular maintenance and care should be carried out to ensure the normal operation of the equipment and construction safety.

Grouting equipment for dam foundation is the key equipment used in dam foundation grouting construction, which ensures the effective and efficient mixing of modern grouting materials.

Diesel grouting plant is a device designed for tunnel grouting work. It uses a diesel engine as a power source to drive the mixing and pumping of grouting materials. Tunnel grouting work involves injecting grouting material into the ground surrounding a tunnel to stabilize the soil, reduce water infiltration, and prevent cave-ins.
The diesel grout plant for tunnel grouting work is powered by a diesel engine to drive the mixer and pump body. The mixer is responsible for mixing cement, water, additives and other grouting materials evenly, while the pump body is responsible for transporting the mixed grouting materials to the designated location of the tunnel.

Jet Grouting Plant is a kind of equipment specially used for foundation reinforcement, ground treatment and underground structure construction. It reinforces soil or rock by spraying cement slurry or other chemical solutions at high speed to form a consolidation body with high strength and low permeability. This technology is widely used in improving foundation bearing capacity, controlling settlement, preventing groundwater leakage, etc.

Customizable grouting pump station is a specialized equipment used for grouting operations in various industries such as mining, construction and engineering. It is designed to meet specific requirements and can be customized according to user needs.

Injecting cement mortar plant advantages: Versatility: Can be adapted for different grout mixes and injection pressures. Precision: Allows controlled delivery of grout to specific locations. Efficiency: Reduces labor and material waste compared to manual methods. Durability: Enhances the longevity and strength of structures. Cost-Effectiveness: Prevents future repairs by addressing underlying issues early.

Foundation grouting stations are widely used in various projects that require grouting reinforcement, such as foundation grouting of buildings, bridges, tunnels, subways and other projects. It can effectively fill soil pores, improve the bearing capacity and stability of the foundation, and thus enhance the overall structural strength of the building. In addition, foundation grouting stations also play an important role in projects such as concrete structure reinforcement, crack repair and steel bar planting.

Injection grout plant (grouting plant/grouting equipment system) is an integrated equipment system for grout preparation and injection in geotechnical engineering, construction and geological disaster management. Its core functions, technical features and application scenarios are as follows:
Core functions and equipment composition
Grout preparation system
Double-shaft mixer: adopts variable frequency speed regulation technology to achieve accurate proportioning of raw materials such as cement, water glass, bentonite, etc. (proportioning accuracy ±1%) to ensure slurry uniformity.
High-speed pulping machine: through the action of centrifugal force (speed ≥1450r/min), the powder is quickly dissolved, and the preparation efficiency is increased by 40% compared with traditional equipment, which is suitable for ultra-fine cement-based slurry.
Automatic batching system: integrated with screw conveyor, electronic scale and PLC controller to realize automatic metering and transportation of raw materials and reduce manual intervention.
High-pressure injection system
Piston pump group: adopts three-cylinder single-acting reciprocating pump (such as SGB6-10 type), with an output pressure of more than 10MPa and a flow rate of 6-10L/s, supporting single-liquid slurry and double-liquid slurry (cement-water glass) injection.
Intelligent control system: real-time monitoring of grouting pressure, flow and cumulative grouting volume, automatic generation of construction records (in compliance with GB/T 50448-2015 specifications), and support for cloud data storage and traceability.
Explosion-proof design: For high-risk environments such as coal mines, the equipment is equipped with explosion-proof motors, intrinsically safe circuits and pressure relief valves to ensure construction safety.

A grout plant specifically designed for nailing and micropiling applications needs to be versatile, precise, and able to handle the unique requirements of these techniques. Nailing and micropiling involve injecting grout into narrow boreholes or around reinforcement bars (nails) to stabilize soil, rock faces, or enhance the load-bearing capacity of foundations.

A compact cement grouting injection plant is a specialized system designed for efficiently mixing and injecting cement-based grout into soil, rock, or concrete structures for purposes such as ground stabilization, foundation reinforcement, and waterproofing.

Compaction grout mixing plant is a specialized facility designed to produce the stiff, low-slump grout used in compaction grouting, a geotechnical technique to densify soils and improve ground stability.

Cement grouting station equipment is a professional equipment used to prepare and transport cement slurry, and is widely used in grouting operations in construction, mining, tunnels, bridges and other projects.

Cement grouting mixing system is a professional equipment for preparing cement-based grouting materials. It is widely used in civil engineering, construction engineering, water conservancy engineering and other fields. The system can ensure that the cement slurry is evenly mixed to achieve the required performance indicators such as fluidity and strength, thereby ensuring construction quality and efficiency.

In Saudi Arabia, grout mixing plants are essential for various construction and infrastructure projects where strong, durable connections between structures or the filling of gaps are required. These plants are designed to efficiently mix water, cement, sand, and sometimes additives to create a consistent grout mixture that can be pumped or applied to the site.

Big capacity container cement grout mixers are commonly used on construction sites, tunnel projects or any project that requires large quantities of cement slurry. This equipment is able to efficiently mix cement, sand, additives and water into a uniform cement slurry suitable for pouring into the ground or wall for reinforcement or other construction projects.

Grouting plant for ground anchors is essential for stabilizing structures and ensuring the safety and durability of various construction projects. The plant features a high-performance grouting pump, which provides a continuous and reliable flow of grout necessary for secure anchoring. This makes it an ideal solution for projects requiring precise and efficient grouting. The grouting plant for ground anchors boasts robust construction and cutting-edge technology. It is equipped with a powerful pump that delivers consistent pressure and flow, minimizing downtime and ensuring high-quality performance. This plant is particularly suitable for ground anchoring applications in construction, such as retaining walls, slopes, and foundations.

Container type cement and water mixing plant cases: Tunneling/Mining: Grouting for ground stabilization or backfilling. Infrastructure Repair: Concrete production for bridges, roads, or dam. Disaster Response: Rapid deployment for temporary housing or emergency repairs. Soil Stabilization: Mixing cement/lime for soil improvement.

The cement grouting pump with agitator and vibrator mainly consists of a grouting pump, agitator and vibrator. The agitator is used to mix cement, water and other raw materials into a uniform slurry, and the vibrator is used to prevent the slurry from settling and separating during the grouting process to ensure the grouting quality. The grouting pump is responsible for transporting the mixed slurry to the part that needs grouting.

An Injection Unit for Cementitious Grout is a specialized system designed to mix and inject cement-based grouts into soil, rock formations, concrete structures, or behind tunnel linings. These units are widely used in geotechnical engineering, tunneling, foundation repair, and structural reinforcement projects.

A grout plant equipped with a plunger grout pump is specifically designed for applications requiring high pressure and precise control over grout delivery. Plunger pumps are known for their ability to handle abrasive and viscous materials, making them ideal for grouting in construction, mining, and civil engineering projects, including nailing, micropiling, and soil stabilization. The grout plant with a plunger grout pump is now available for sale to the UAE market, providing a robust solution for various construction and mining applications. This advanced equipment is engineered for high efficiency and reliability, making it a perfect fit for large-scale grouting operations. The plunger grout pump ensures a continuous and stable flow of grout, which is essential for the structural integrity of projects.

Compact grout mixing plant is a miniaturized equipment designed for efficient and precise preparation of various types of grouting materials. It is particularly suitable for applications with limited space or requiring strong mobility, such as small construction projects, repair projects, local construction in tunnel projects, etc.

Diesel grout plant excels in the following fields:
Civil engineering: infrastructure construction such as bridges, tunnels, and highways, especially in areas far from the urban power grid.
Mining engineering: operations such as mine support and rock reinforcement, especially in underground mining environments.
Hydraulic engineering: construction and maintenance of water conservancy facilities such as dams, reservoirs, and embankments, especially in large projects such as hydropower stations.
Geological disaster control: slope protection, landslide control, etc., especially in remote areas where it is difficult to access the power grid.
Marine engineering: foundation construction of offshore facilities such as offshore platforms and wind farms.

Jet Grout Mixer Plant is an important equipment specially used in jet grouting process. Jet grouting is an advanced foundation treatment and soil improvement technology, which uses high-pressure water flow to cut the soil and simultaneously injects cement slurry or other chemical slurry to fully mix with the in-situ soil to form a columnar consolidation body, thereby achieving the purpose of enhancing foundation strength, reducing settlement, stopping water and preventing seepage, etc.

A Grout Station Plant is a specialized system designed for the preparation, storage, and delivery of grout, primarily used in tunneling, underground construction, foundation works, and structural repair projects. It is often part of larger operations such as TBM (Tunnel Boring Machine) tunneling, pipe jacking, or ground improvement projects.

The electric grouting station usually integrates the mixer, grouting pump and other equipment to form an overall system. When working, the electric grouting station will first add water, cement and other grouting materials into the mixer for mixing to form a uniform grouting material.

The colloidal mixer agitator with pump is compact, occupies a small area and is easy to operate. Colloidal grout plant adopts an integrated design that integrates stirring, mixing and pumping functions to improve work efficiency.

A grout plant for tunnel projects is a specialized system used in underground construction, especially in Tunnel Boring Machine (TBM) or shielded TBM operations. Its primary function is to prepare and supply grout mixtures used to fill the annular space between the tunnel lining (segments) and the surrounding ground.

Anchor injection grout plant is a device or facility specializing in the production of anchor grout. In construction engineering, especially when it involves projects such as geotechnical engineering, tunnel engineering, basic reinforcement, etc., anchor rods are often used to enhance the stability of the structure.

In the complex structural system of the shield tunneling machine, the grouting equipment is an indispensable part. It is mainly used to fill the gap between the pipe segment and the tunnel to prevent ground collapse and other potential hazards.

High pressure grout mixer plant is a kind of equipment specially designed for efficient preparation and delivery of high-quality grouting materials, suitable for application scenarios that require high-pressure injection. This type of equipment usually integrates an efficient mixing system and a high-pressure pumping system to ensure that the grouting material is evenly mixed and stably and accurately injected into the target area under high pressure conditions.